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Showing posts from September, 2025

How to Measure Vibration Accurately in Industrial Equipment

Monitoring vibration in industrial equipment is vital for ensuring smooth operation and avoiding costly downtime. Machines like pumps, motors, and compressors often show early signs of failure through vibration. By tracking these signs, maintenance teams can take action before a breakdown occurs. The first step in tracking vibration is selecting the right sensor. Accelerometers are the most common sensors used in industries. These sensors detect changes in movement and convert them into electrical signals. The choice of sensor depends on the type of machine and the range of vibration it produces. Next, sensor placement is critical. For best results, sensors should be placed as close as possible to the source of vibration. This ensures that the data collected is both accurate and consistent. Mounting methods such as stud mounting or adhesive mounting are commonly used, depending on the equipment. Using the correct tools is also important when measuring vibration . A vibration anal...

Understanding Vibration Sensors: A Look at Bently Nevada

Vibration sensors play an important role in the world of industrial machinery. These devices help detect changes in motion and vibration levels, making it easier to spot problems before they lead to breakdowns. From motors to turbines, many machines rely on these sensors to operate safely and efficiently. A vibration sensor works by measuring the movement of an object. It captures signals such as speed, frequency, or displacement, then translates this data into readable information. These signals help maintenance teams decide whether machines are working normally or if they need attention. Using sensors like these allows companies to reduce downtime, lower repair costs, and avoid dangerous failures. There are different types of vibration sensors, such as piezoelectric sensors, velocity sensors, and proximity probes. Each type is designed for specific uses depending on the machine and the data needed. For example, some sensors are better for detecting small vibrations, while others...

What Causes Fan Vibration and How to Fix It

Fan systems are a vital part of many industries, helping with cooling, ventilation, and air movement. But when they start to vibrate, it can lead to serious problems like noise, damage, and costly downtime. Understanding the causes of fan vibration is the first step to keeping your systems running smoothly. Common Causes of Fan Vibration One of the leading causes of fan vibration is imbalance in the fan blades. Over time, dirt, dust, or moisture can collect on the blades. This makes the fan spin unevenly, causing shaking or wobbling during operation. Another key issue is loose or worn parts. Bearings, bolts, or motor mounts that are not securely fastened can create movement that leads to vibration. These parts should be checked regularly, especially in older systems. Misalignment is also a common reason. If the fan shaft and motor are not aligned correctly, the connection becomes unstable. This leads to increased wear and vibration over time. In some cases, structural issues...